专业解决五金冲压难题
高精密异形件加工,一站(zhan)式解决方(fang)案
在五(wu)(wu)(wu)金冲(chong)(chong)压(ya)(ya)(ya)件生产的(de)(de)还有(you)必备(bei)(bei)的(de)(de)三大要(yao)(yao)素(su),主要(yao)(yao)是(shi)(shi)(shi)冲(chong)(chong)压(ya)(ya)(ya)材料、冲(chong)(chong)压(ya)(ya)(ya)加工设备(bei)(bei)、冲(chong)(chong)压(ya)(ya)(ya)件成(cheng)型的(de)(de)冲(chong)(chong)压(ya)(ya)(ya)模(mo)具(ju)(ju)。 五(wu)(wu)(wu)金冲(chong)(chong)压(ya)(ya)(ya)件的(de)(de)成(cheng)型是(shi)(shi)(shi)依靠模(mo)具(ju)(ju)来(lai)完成(cheng)的(de)(de),模(mo)具(ju)(ju)是(shi)(shi)(shi)根据(ju)五(wu)(wu)(wu)金冲(chong)(chong)压(ya)(ya)(ya)件的(de)(de)结构来(lai)设计的(de)(de),结构简(jian)单的(de)(de)加工有(you)时只需(xu)要(yao)(yao)一(yi)套模(mo)具(ju)(ju)就(jiu)行,但(dan)结构复(fu)杂的(de)(de)就(jiu)不行,这时候则(ze)需(xu)要(yao)(yao)模(mo)具(ju)(ju)套数(shu)少(shao)(shao)则(ze)一(yi)两套,多则(ze)高达(da)十套之(zhi)多。冲(chong)(chong)压(ya)(ya)(ya)模(mo)具(ju)(ju)的(de)(de)套数(shu)关系到五(wu)(wu)(wu)金冲(chong)(chong)压(ya)(ya)(ya)件的(de)(de)成(cheng)本,所以在能满足冲(chong)(chong)压(ya)(ya)(ya)技术要(yao)(yao)求大的(de)(de)前提下(xia)尽(jin)可能的(de)(de)选(xuan)模(mo)具(ju)(ju)套数(shu)少(shao)(shao)的(de)(de)冲(chong)(chong)压(ya)(ya)(ya)工艺。
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2022-09我们都知道冲(chong)压(ya)(ya)工(gong)(gong)艺在生产(chan)中的(de)(de)(de)方(fang)法是(shi)多样(yang)性的(de)(de)(de),这是(shi)由于冲(chong)压(ya)(ya)件的(de)(de)(de)形(xing)(xing)(xing)状(zhuang)(zhuang)、尺(chi)寸、精度(du)要(yao)求、原(yuan)材料(liao)性能(neng)等的(de)(de)(de)不同而区分的(de)(de)(de),主要(yao)分为冲(chong)裁(cai)、弯(wan)曲(qu)、拉深(shen)(shen)(shen)和成(cheng)(cheng)形(xing)(xing)(xing)四大类冲(chong)压(ya)(ya)加工(gong)(gong)工(gong)(gong)艺的(de)(de)(de)工(gong)(gong)序(xu)。 冲(chong)裁(cai)工(gong)(gong)序(xu)操(cao)作(zuo)(zuo)主要(yao)是(shi)通过落料(liao)、冲(chong)孔、切断、修边、切舌、部切来(lai)进(jin)(jin)行,之后(hou)就(jiu)是(shi)进(jin)(jin)行弯(wan)曲(qu)工(gong)(gong)序(xu),主要(yao)是(shi)需要(yao)将(jiang)棒料(liao)、板(ban)料(liao)、管(guan)材、型材弯(wan)曲(qu)成(cheng)(cheng)一定角度(du)和形(xing)(xing)(xing)状(zhuang)(zhuang)的(de)(de)(de)冲(chong)压(ya)(ya)成(cheng)(cheng)形(xing)(xing)(xing)工(gong)(gong)序(xu),之后(hou)将(jiang)板(ban)料(liao)卷圆,再(zai)进(jin)(jin)行冲(chong)压(ya)(ya)件的(de)(de)(de)扭曲(qu)操(cao)作(zuo)(zuo);而拉深(shen)(shen)(shen)工(gong)(gong)序(xu),浅(qian)而已见的(de)(de)(de)就(jiu)是(shi)进(jin)(jin)行拉深(shen)(shen)(shen)和变薄拉深(shen)(shen)(shen)的(de)(de)(de)工(gong)(gong)序(xu)操(cao)作(zuo)(zuo);到最后(hou)就(jiu)是(shi)成(cheng)(cheng)形(xing)(xing)(xing)工(gong)(gong)序(xu),将(jiang)半成(cheng)(cheng)品板(ban)料(liao)进(jin)(jin)行翻孔、翻边,再(zai)双向拉力(li)作(zuo)(zuo)用(yong)下变形(xing)(xing)(xing),成(cheng)(cheng)形(xing)(xing)(xing)各(ge)种空(kong)间(jian)曲(qu)面形(xing)(xing)(xing)状(zhuang)(zhuang)的(de)(de)(de)制件,在空(kong)心毛坯(pi)或管(guan)状(zhuang)(zhuang)毛坯(pi)的(de)(de)(de)某个部位上,使其径向尺(chi)寸减小,再(zai)进(jin)(jin)行扩口、起伏、校形(xing)(xing)(xing)来(lai)完(wan)成(cheng)(cheng);
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2022-09因为(wei)(wei)能过滤细菌、阻止病毒(du)传播,所以熔(rong)(rong)(rong)喷(pen)布(bu)(bu)被称为(wei)(wei)口罩(zhao)的“心脏(zang)”。熔(rong)(rong)(rong)喷(pen)布(bu)(bu)的生产是通过喷(pen)丝(si)板(ban)将黏流态的高(gao)聚物熔(rong)(rong)(rong)体或溶液,再通过微孔(一排(pai)间距不到1mm,直(zhi)径在0.1-0.3mm之间)转变成有特定(ding)截面状的细流,最终(zhong)经过凝固介质固化(hua)而(er)形成。 其均匀度(du)(du)与喷(pen)丝(si)板(ban)的设计、制造(zao)密(mi)切相(xiang)关(guan),对(dui)微孔加工(gong)精(jing)度(du)(du)具有较高(gao)要求!解决喷(pen)丝(si)板(ban)微孔加工(gong)难题,是保证熔(rong)(rong)(rong)喷(pen)布(bu)(bu)高(gao)质高(gao)量供(gong)应的关(guan)键。针(zhen)对(dui)解决硬(ying)脆性材料易脆易碎、微小孔加工(gong)刀(dao)具磨损快等难题而(er)开发,是熔(rong)(rong)(rong)喷(pen)布(bu)(bu)喷(pen)丝(si)板(ban)微孔加工(gong)首(shou)选。
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2022-09我(wo)们在做(zuo)微(wei)孔(kong)(kong)(kong)(kong)(kong)深(shen)孔(kong)(kong)(kong)(kong)(kong)加(jia)(jia)(jia)工(gong)(gong)的(de)(de)时候,是需要用(yong)到(dao)专业的(de)(de)加(jia)(jia)(jia)工(gong)(gong)设(she)备(bei)去打(da)(da)孔(kong)(kong)(kong)(kong)(kong)的(de)(de),那么(me)微(wei)孔(kong)(kong)(kong)(kong)(kong)深(shen)孔(kong)(kong)(kong)(kong)(kong)加(jia)(jia)(jia)工(gong)(gong)设(she)备(bei),我(wo)们最常(chang)(chang)见也最常(chang)(chang)用(yong)的(de)(de),分别(bie)是机(ji)械打(da)(da)孔(kong)(kong)(kong)(kong)(kong)机(ji)、激(ji)光打(da)(da)孔(kong)(kong)(kong)(kong)(kong)机(ji)、电火花穿孔(kong)(kong)(kong)(kong)(kong)机(ji)这三(san)种,通过实践以及数据(ju)统计后得出,其中(zhong)激(ji)光打(da)(da)孔(kong)(kong)(kong)(kong)(kong)机(ji)的(de)(de)打(da)(da)孔(kong)(kong)(kong)(kong)(kong)速度非常(chang)(chang)快,是其他(ta)设(she)备(bei)难以做(zuo)到(dao)的(de)(de),下面浩鑫小编来给大家举例说明下。激(ji)光打(da)(da)孔(kong)(kong)(kong)(kong)(kong)设(she)备(bei)采用(yong)了真空非触碰的(de)(de)打(da)(da)孔(kong)(kong)(kong)(kong)(kong),它(ta)不需要模具(ju)即可加(jia)(jia)(jia)工(gong)(gong),也不会划伤工(gong)(gong)件,没(mei)有(you)污染,减(jian)少(shao)了材料(liao)的(de)(de)损耗和模具(ju)的(de)(de)制作成(cheng)本。
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2022-09通常说孔(kong)(kong)径小于2纳米的(de)(de)孔(kong)(kong)即为(wei)微孔(kong)(kong),因其(qi)孔(kong)(kong)径的(de)(de)偏小,所以加工(gong)(gong)上是(shi)比较(jiao)难的(de)(de),特别是(shi)碰到加工(gong)(gong)直径1mm以下的(de)(de)微孔(kong)(kong)加工(gong)(gong),一(yi)般(ban)传统的(de)(de)打孔(kong)(kong)设备是(shi)较(jiao)难完成加工(gong)(gong)的(de)(de),深圳浩鑫精密加工(gong)(gong)中心是(shi)专(zhuan)业为(wei)高精密产品进行微孔(kong)(kong)加工(gong)(gong)量身(shen)订制方案,广泛应用(yong)于医疗、航空(kong)、研究院、汽车(che)、大学、华为(wei)科(ke)技等领域服务(wu)经验(yan)。
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2022-09当(dang)我们生(sheng)产加工(gong)时(shi),被使用最广泛的(de)(de)是按冲(chong)(chong)压(ya)(ya)(ya)工(gong)序的(de)(de)组(zu)(zu)合方式(shi)(shi)来划(hua)(hua)分模(mo)(mo)具结构,此(ci)(ci)时(shi),冲(chong)(chong)模(mo)(mo)主要有以(yi)下(xia)几种形(xing)式(shi)(shi),浩鑫精(jing)密小编(bian)为您细(xi)细(xi)道(dao)来, 当(dang)我们生(sheng)产加工(gong)时(shi),被使用最广泛的(de)(de)是按冲(chong)(chong)压(ya)(ya)(ya)工(gong)序的(de)(de)组(zu)(zu)合方式(shi)(shi)来划(hua)(hua)分模(mo)(mo)具结构,此(ci)(ci)时(shi),冲(chong)(chong)模(mo)(mo)主要有以(yi)下(xia)几种形(xing)式(shi)(shi),浩鑫精(jing)密小编(bian)为您细(xi)细(xi)道(dao)来, 首先是简单(dan)模(mo)(mo):它(ta)是指冲(chong)(chong)模(mo)(mo)安装在(zai)(zai)压(ya)(ya)(ya)力(li)机(ji)上(shang)(shang)后,在(zai)(zai)压(ya)(ya)(ya)力(li)机(ji)的(de)(de)一(yi)次冲(chong)(chong)程下(xia),只能完成一(yi)个(ge)单(dan)一(yi)工(gong)序的(de)(de)冲(chong)(chong)模(mo)(mo)当(dang)时(shi),其(qi)结构简单(dan)、制造容易,不过精(jing)度不高(gao),适合小量的(de)(de)冲(chong)(chong)压(ya)(ya)(ya)件加工(gong); 复(fu)合模(mo)(mo):它(ta)是指冲(chong)(chong)模(mo)(mo)安装在(zai)(zai)压(ya)(ya)(ya)力(li)机(ji)上(shang)(shang)后,在(zai)(zai)压(ya)(ya)(ya)力(li)机(ji)的(de)(de)一(yi)次冲(chong)(chong)程下(xia),板料在(zai)(zai)同一(yi)个(ge)工(gong)位(wei)可同时(shi)完成两个(ge)以(yi)上(shang)(shang)的(de)(de)冲(chong)(chong)压(ya)(ya)(ya)工(gong)序,不过其(qi)因结构复(fu)杂、加工(gong)精(jing)度却很高(gao),适合大批量的(de)(de)冲(chong)(chong)压(ya)(ya)(ya)件加工(gong);
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2022-09随着数(shu)控冲(chong)(chong)(chong)(chong)压(ya)(ya)设备的(de)(de)发展,板(ban)(ban)材冲(chong)(chong)(chong)(chong)压(ya)(ya)工(gong)(gong)(gong)艺(yi)向(xiang)多元化方向(xiang)发展。冲(chong)(chong)(chong)(chong)剪(jian)复合(he)工(gong)(gong)(gong)艺(yi)也(ye)随之开创(chuang)了(le)(le)一个新的(de)(de)领域,尤其适合(he)满(man)足那些(xie)中小(xiao)批(pi)量的(de)(de)柔性要(yao)(yao)求。冲(chong)(chong)(chong)(chong)剪(jian)复合(he)工(gong)(gong)(gong)艺(yi)主要(yao)(yao)是通过一次冲(chong)(chong)(chong)(chong)压(ya)(ya)行程即(ji)可获得高表面(mian)粗糙度和(he)高精(jing)度的(de)(de)冲(chong)(chong)(chong)(chong)裁零件(jian)(jian)(jian)(jian)(jian)工(gong)(gong)(gong)艺(yi)方法,应用广(guang)泛,如家(jia)电(dian)、汽车(che)、机械(xie)等等,那么(me)今天来说一下冲(chong)(chong)(chong)(chong)压(ya)(ya)五(wu)(wu)金件(jian)(jian)(jian)(jian)(jian)的(de)(de)制造(zao)步骤主要(yao)(yao)有哪些(xie)? 它们分别是冲(chong)(chong)(chong)(chong)压(ya)(ya)零件(jian)(jian)(jian)(jian)(jian)设计、冲(chong)(chong)(chong)(chong)压(ya)(ya)零件(jian)(jian)(jian)(jian)(jian)展开、选用冲(chong)(chong)(chong)(chong)压(ya)(ya)油品、冲(chong)(chong)(chong)(chong)压(ya)(ya)板(ban)(ban)材下料、机床板(ban)(ban)件(jian)(jian)(jian)(jian)(jian)冲(chong)(chong)(chong)(chong)制、板(ban)(ban)件(jian)(jian)(jian)(jian)(jian)攻丝压(ya)(ya)铆、板(ban)(ban)件(jian)(jian)(jian)(jian)(jian)立体折弯、工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)表面(mian)处(chu)理(li)这(zhei)些(xie)步骤流(liu)程来完成五(wu)(wu)金冲(chong)(chong)(chong)(chong)压(ya)(ya)件(jian)(jian)(jian)(jian)(jian)的(de)(de)制造(zao);精(jing)密(mi)五(wu)(wu)金冲(chong)(chong)(chong)(chong)压(ya)(ya)工(gong)(gong)(gong)艺(yi)需要(yao)(yao)对机床及机床的(de)(de)各(ge)项(xiang)参数(shu)做到足够地了(le)(le)解,根据数(shu)控冲(chong)(chong)(chong)(chong)床的(de)(de)工(gong)(gong)(gong)艺(yi)特(te)点进行全面(mian)的(de)(de)分析,使数(shu)控冲(chong)(chong)(chong)(chong)床能(neng)得到合(he)理(li)应用和(he)充分的(de)(de)发挥。
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2022-09冲(chong)(chong)(chong)压件(jian)(jian)对工(gong)(gong)(gong)艺和(he)质量(liang)控制(zhi)方(fang)面极高(gao),那么对模具(ju)设(she)计自然也有严格要(yao)求(qiu)。冲(chong)(chong)(chong)压模具(ju)设(she)计是确保冲(chong)(chong)(chong)压件(jian)(jian)质量(liang)的(de)(de)(de)重要(yao)一环,主要(yao)应用(yong)在汽车、航天(tian)航空、仪(yi)器仪(yi)表、家电、电子、通信、军(jun)工(gong)(gong)(gong)、玩具(ju)、日用(yong)品等(deng)产(chan)品生(sheng)产(chan)中,所以模具(ju)设(she)计师不(bu)仅要(yao)具(ju)备专业(ye)知(zhi)识(shi),还要(yao)对钣金(jin)设(she)计、冲(chong)(chong)(chong)压工(gong)(gong)(gong)艺、金(jin)属材料及热(re)处理(li)和(he)冲(chong)(chong)(chong)压设(she)备等(deng)知(zhi)识(shi)的(de)(de)(de)掌(zhang)握; 在坚持安(an)(an)全、先进、经济的(de)(de)(de)原则基(ji)础上(shang)结(jie)合自身工(gong)(gong)(gong)艺能力(li)、加(jia)工(gong)(gong)(gong)设(she)备条件(jian)(jian)去设(she)计出合理(li)、符合制(zhi)件(jian)(jian)要(yao)求(qiu)又适用(yong)的(de)(de)(de)模具(ju); 在保证制(zhi)件(jian)(jian)符合图样形状、尺(chi)寸的(de)(de)(de)前提下,并且达到让(rang)结(jie)构简单(dan)化、寿命长、零件(jian)(jian)安(an)(an)装(zhuang)牢固、成(cheng)本低、易制(zhi)造及维(wei)修; 最后我们一定要(yao)注意的(de)(de)(de)是,因其(qi)模具(ju)种类、用(yong)途、结(jie)构不(bu)同,所以在设(she)计方(fang)法和(he)其(qi)他问题(ti)上(shang)都(dou)要(yao)综合考虑,按照要(yao)求(qiu)去设(she)计。
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2022-09浩鑫精密(mi)专注五(wu)金冲(chong)(chong)压(ya)钟表类(lei)配件加(jia)工(gong),五(wu)金材质如锈钢、钣金、铜、合金等均可,采用(yong)冲(chong)(chong)压(ya)和(he)锻造的(de)方式加(jia)工(gong),对其表面进行喷漆、电镀、磷化(hua)及其他表面处(chu)理(li)等,加(jia)工(gong)后(hou)使其达到表面光滑(hua)、坚韧牢固的(de)特性。 拥有多年实操经(jing)验,值得您的(de)信赖。欢迎来电咨询、洽谈合作。
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2022-09今天(tian)跟(gen)大家(jia)(jia)聊(liao)一聊(liao)关于五金(jin)(jin)配件(jian)加工(gong)(gong)厂(chang)如何获客(ke)的(de)(de)(de)问题,近年来(lai)随着互联网的(de)(de)(de)兴起,越(yue)(yue)(yue)(yue)来(lai)越(yue)(yue)(yue)(yue)多的(de)(de)(de)传统企(qi)业(ye)已(yi)经(jing)(jing)意识到不可(ke)以只(zhi)依赖单一的(de)(de)(de)线下渠(qu)道(dao)的(de)(de)(de)推广了(le),就(jiu)说五金(jin)(jin)配件(jian)加工(gong)(gong)的(de)(de)(de)厂(chang)家(jia)(jia)吧(ba),这是(shi)一个(ge)很典(dian)型(xing)的(de)(de)(de)传统行业(ye),一直是(shi)以地推的(de)(de)(de)方式(shi)挖掘(jue)客(ke)户,可(ke)是(shi)现在五金(jin)(jin)加工(gong)(gong)厂(chang)家(jia)(jia)越(yue)(yue)(yue)(yue)来(lai)越(yue)(yue)(yue)(yue)多,线下接(jie)触到的(de)(de)(de)客(ke)户群体有(you)限,所以互联网成了(le)一个(ge)趋势, 目前越(yue)(yue)(yue)(yue)来(lai)越(yue)(yue)(yue)(yue)多的(de)(de)(de)企(qi)业(ye)开始重视(shi)线上宣(xuan)传,借助(zhu)网络平台进行口碑宣(xuan)传,通过电脑、手机就(jiu)可(ke)以清(qing)楚看到双(shuang)方的(de)(de)(de)实(shi)力、业(ye)务(wu)、区域、联系方式(shi)、需求等等所有(you)你想了(le)解(jie)的(de)(de)(de)东西; 节省了(le)时间(jian),不再需要东奔西跑,可(ke)以说是(shi)便捷(jie)又(you)快(kuai)速的(de)(de)(de)方式(shi)。传统的(de)(de)(de)获客(ke)方式(shi)已(yi)经(jing)(jing)落(luo)后,赶紧(jin)行动起来(lai)吧(ba)。
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2022-08
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